The Importance of Boiler Combustion Tuning

Boiler combustion is an integral boiler function that is necessary for generating heat. A boiler needs to be inspected at least once a year by a qualified boiler service technician or engineer. Regular tune-ups ensure that your boiler will continue to run safely and efficiently. During this process, you’ll want to pay close attention to the boiler firing rate which can be adjusted using regulator settings on the motorized gas valve. A boiler’s combustion is only as good as its ability for allowing air into the burner flame. If air flow gets blocked, so does proper combustion and heat generation. To prevent deadly or hazardous problems such as carbon monoxide poisoning and air pollution, regular boiler combustion tuning is necessary. Read on to learn about the tuning process, the importance of regular tuning, and to review Bay City Boiler’s comprehensive maintenance plan for your boiler.

The boiler combustion process has three stages to it: pre-heating, actual burning, and post-combustion. For any boiler owner who is not familiar with boiler combustion processes, finding someone who is experienced in this area of boiler engineering is your best bet. A boiler’s burner system is comprised of air shutters that control the amount of air mixed with natural gas for proper burning. Properly controlled air intake can make all the difference between whether or not fuel is wasted or if energy efficiency is increased through improved boiler combustion optimization.

As boiler combustion optimization technologies and procedures have advanced, so too has boiler efficiency. It’s important to note that boiler burners should be tuned in a manner that is compatible with the boiler system and design. There are many different types of boiler systems and designs on the market, but boiler burners still need to be adjusted to work well within their particular boiler system or design type. Boilers require balancing when it comes to its air-to-fuel ratio in order for it to optimize fuel consumption while also providing maximum heat output at all times. When furnace components such as nozzles, pilot assemblies, gas valves etc., are out of balance, it can cause boiler performance problems.

When boiler combustion tuning problems are not addressed by boiler technicians, they can result in boiler system breakdowns. The most common boiler burners that need tuning are forced air gas or oil furnaces. They will require tuning if the input coal is the wrong size or the boiler’s air intake is too high for its design type. If your boiler is blowing out a lot of sparks, then you may find the cause is low boiler airflow. Low airflow is caused by over-sized burners on high excess air boilers. Your boiler technician will be able to tell you whether or not your boiler furnace requires tuning so that it runs optimally and provides maximum heat output.

In order for the boiler to run optimally so that it produces maximum heat from the fuel being used, its combustion needs to be well balanced and have a stable output. If there is no tuning done on a boiler’s burner, it will produce a low heat output and a lot of fumes. This is a tremendous money-waster since you are going to be using more fuel than necessary.

Preventative maintenance customers receive an annual health report, services performed, and recommendations to maintain optimum performance.

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